Patentes pendentes nos Estados Unidos e no estrangeiro
O design patenteado e especialmente projetado de SoluGap oferece uma solução econômica e inovadora para necessidades de solda de soquete.
SoluGap proporciona a separação mínima de 1/16” exigida pela norma ANSI 31.1, parágrafo III, ASME e os códigos militares e da Marinha dos E.U.A. Elimina a necessidade de efetuar pré-medições ou de adivinhar o tamanho de uma abertura de separação antes da soldadura.
SoluGap é o anel espaçador de solda de soquete solúvel em água mais estável disponível no mercado, apresenta um design exclusivo de 3 rotulagens que o permite permanecer seguro dentro de qualquer orientação de tubo.
SoluGap é fabricado nos EUA e englobado pelo ambiente de proteção ao meio ambiente e pela placa de compostos solúveis em água da Aquasol. Ele dissolve completamente e de forma rápida quase todos os líquidos, permitindo uma limpeza fácil após a solda.
Disponível em uma variedade de tamanhos que variam de ½” a 2 ½” de diâmetro.SoluGap é fácil de instalar e está pronto para o uso, fornecendo a solução mais inteligente para as suas necessidades de soldagem de soquete..
Design Revolucionário
Aumenta Eficiência e Economias
Numerosas Aplicações e Indústrias
Posição
Posicione o anel alinhando a margem externa com a circunferência interna do tubo
Colocar na Posição
Deslize o anel dentro do tubo para que as bordas possam encaixar-se no lugar perfeitamente, mantendo um espaço mínimo exigido de 1/16” ou mais de folga enquanto evita-se compressão.
Posicionar no Lugar
Uma vez seguro dentro do tubo, o anel ficará no lugar, mesmo que o encaixe seja lateral ou invertido
Soldagem
Remoção
Introduza água quente ou fria para dissolver e remova todo o seu conteúdo, não deixando nenhum resíduo no tubo
NÚMERO DO ARTIGO | DIÂMETRO | ESPESSURA | QUANTIDADE POR CAIXA | ||
---|---|---|---|---|---|
Inglês | Métrico | Inglês | Métrico | ||
SGP-0.5 | 1/2″ | 20 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-0.75 | 3/4″ | 25 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-1.0 | 1″ | 32 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-1.25 | 1 1/4″ | 40 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-1.50 | 1 1/2″ | 50 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-1.75 | 1 3/4″ | 57 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-2.0 | 2″ | 63 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-2.50 | 2 1/2″ | 75 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-0.5/1M | 1/2″ | 20 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-0.75/1M | 3/4″ | 25 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-1.0/1M | 1″ | 32 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-1.25/1M | 1 1/4″ | 40 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-1.5/1M | 1 1/2″ | 50 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-1.75/1M | 1 3/4″ | 57 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-2.0/1M | 2″ | 63 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-2.5/1M | 2 1/2″ | 75 mm | 1/16″ | 1.6 mm | 50 pçs/saco |
SGP-0.5/2 | 1/2″ | 20 mm | 1/8″ | 3.3 mm | 50 pçs/saco |
SGP-0.75/2 | 3/4″ | 25 mm | 1/8″ | 3.3 mm | 50 pçs/saco |
SGP-1.0/2 | 1″ | 32 mm | 1/8″ | 3.3 mm | 50 pçs/saco |
SGP-1.25/2 | 1 1/4″ | 40 mm | 1/8″ | 3.3 mm | 50 pçs/saco |
SGP-1.50/2 | 1 1/2″ | 50 mm | 1/8″ | 3.3 mm | 50 pçs/saco |
SGP-1.75/2 | 1 3/4″ | 57 mm | 1/8″ | 3.3 mm | 50 pçs/saco |
SGP-2.0/2 | 2″ | 63 mm | 1/8″ | 3.3 mm | 50 pçs/saco |
SGP-2.50/2 | 2 1/2″ | 75 mm | 1/8″ | 3.3 mm | 50 pçs/saco |
Aquasol® Water Soluble Products, including SoluGap Water Soluble Socket Weld Spacer Rings,must be flushed with an aqueous solution or steam containing a certain percentage of water in order to be removed from the weld area. Please contact Aquasol for further information.
SoluGap Water Soluble Socket Weld Spacer Rings will not dissolve in oil or fuel. The products must be flushed with an aqueous solution or steamcontaining a certain amount of water in order to be removed from the weld area.
As metal pipes are heated and cooled, they expand and contract. Therefore, a minimum 1/16″ gap between the socket weld and the pipe is required to facilitate the fluctuation of the metal. Without this gap, cracking and loss of weld integrity can occur.
Typically, welders will spend time estimating the correct gap size, creating more room for error. With SoluGap, measuring and scribing are unnecessary. SoluGap is designed to create the perfect gap with ease by acting as a temporary space insert during welding that can later be flushed away by an aqueous solution.
Even with its firm structure, SoluGap is incompressible. For example,at 100 PSI compression load, SoluGap compresses by approximately 1 percent in thickness.
NOTE: This data was obtained through testing by the Aquasol engineering staff. The Aquasol Corporation recommends all users conduct their own tests, as this informationis only a guideline for general reference purposes.
The heat temperature rating for SoluGap is approximately 400° F. This temperature rating should be sufficient, if all welding guidelines are adhered to for socket welds.
To ensure SoluGap Water Soluble Socket Weld Spacer Rings remain uncharred while welding and successfully dissolve during hydro testing, be sure not to exceed the interpass temperature of 300° F while following the proper ASME B31.3 code welding procedure.
The American Society of Mechanical Engineers provides companies with codes and standards, which cover a vast range of welding applications and processes. According to the ASME website, the organization has more than 130,000 members in 158 countries. Policy makers in Congress, the White House Office of Science and Technology and many key federal agencies look to the ASME for the latest engineering and technical information.
Aquasol® designed SoluGap to meet the standards and codes of the ASME in regards to its dimensions and other properties.
For further information on ASME, visit https://www.asme.org/.
Maintenance Repair Operations (MRO) are supported by items, including consumables like SoluGap Socket Weld Spacer Rings, that aid in the production process. MRO reports can show how many of these items are used by companies over a specific time period.
Some of the companies on the SoluGap MRO report include Chevron, Shell Oil, BP North America, Sunoco and many more.
When using SoluGap, no specific safety precautions are necessary. SoluGap is manufactured from CE and EPA-approved water soluble material that is completely environmentally friendly.
SoluGap is used in various industries where socket welding is required.
Some of these manufacturing areas include:
Aquasol® distributes its patented, revolutionary products to over 80 countries worldwide. Many large companies have successfully tested and approved SoluGap as spec items in welding operations. Some of these include, ExxonMobil, Shell, Saudi Aramco, Conoco Phillips, Bechtel, KBR, Hyundai, CCC, Chevron, Jacobs, Petrofac, and Tecnicas Reunidas.
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